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Product Details:
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| Power Supply: | 12-30 V DC (Two-wire) | Ambient Temperature: | -40°C To 80°C (-40°F To 176°F) |
|---|---|---|---|
| Electrical Rating: | General Purpose, Explosion-proof, Intrinsic Safety (depends On Certification) | Certifications: | Standard Models Include ATEX, IECEx, SIL 2 (consult Manual For Specific Ratings) |
| Highlight: | MTL 4544 Quad Fieldbus Power Supply,DIN Rail Fieldbus Power Supply,ATEX certified Fieldbus Power Supply |
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MTL 4544 Quad Fieldbus Power Supply | 4x 350mA, IS, DIN Rail, ATEX/IECEx/FM Specs
MTL 4544 quad-channel fieldbus power supply specifications. Four independent H1/PA segments, 350mA each, 24V DC, DIN rail. ATEX/IECEx/FM approved for hazardous areas.
The MTL 4544 is a four-channel fieldbus power supply and conditioner from MTL's 4500 series, designed to provide regulated power and signal conditioning for four independent FOUNDATION Fieldbus H1 or PROFIBUS PA segments. Each channel delivers 350 mA of fieldbus power, provides independent short-circuit protection, includes individually switchable termination, and carries ATEX, IECEx, and FM approvals for Zone 1 hazardous area installations. The 4544 provides the highest density solution for powering multiple fieldbus networks from a single, space-efficient unit.
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Parameter |
Specification |
|---|---|
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Model Number |
4544 |
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Product Series |
MTL 4500 Series |
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Product Type |
Four-Channel Fieldbus Power Conditioner with Intrinsic Safety |
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Safety Standard |
Intrinsic Safety (IS) |
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Approvals |
ATEX, IECEx, FM (see specific certifications) |
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Hazardous Area Rating |
Zone 1, IIC, T6 (Gas), A21, T85°C (Dust) |
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Network Type |
FOUNDATION Fieldbus H1, PROFIBUS PA |
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Power Specifications |
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Input Voltage |
20-30V DC (typically 24V DC) |
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Input Current |
2.4A maximum (all channels) |
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Input Power |
60W maximum |
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Output Voltage (per channel) |
20-24V DC (regulated) |
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Output Current (per channel) |
350 mA (maximum continuous, per channel) |
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Total Output Current |
800 mA (maximum combined, limited by input) |
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Current Limiting |
Electronic, per channel, independent |
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Short Circuit Protection |
Yes, per channel, with auto-recovery |
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Communications Specifications |
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Signal Conditioning |
Built-in, per channel |
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Termination |
Built-in 100 Ω termination per channel (individually switchable) |
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Baud Rate |
31.25 kbps (Fieldbus H1, PROFIBUS PA) |
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Channel Isolation |
Channels are isolated from each other |
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General Specifications |
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Operating Temperature |
-20°C to +60°C (-4°F to +140°F) |
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Storage Temperature |
-40°C to +85°C (-40°F to 185°F) |
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Relative Humidity |
0-95% non-condensing |
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Connection Type |
Screw terminals |
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Wire Size |
0.2-2.5 mm² (24-12 AWG) |
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Mounting |
DIN rail 35mm |
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Degree of Protection |
IP20 (requires enclosure) |
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Dimensions (W × H × D) |
90.0 × 124 × 115 mm |
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Weight |
Approx. 1200 g |
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Housing Material |
Polycarbonate/PBT |
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LED Indicators |
Per channel: Power (Green), Communication (Green), Fault (Red) |
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Termination Switches |
Yes, four independent switches |
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Certifications |
ATEX, IECEx, FM, CSA, DNV GL, Marine |
Note: Specifications are based on MTL 4500 series documentation. The 4544 provides four completely independent 350mA channels in one compact housing. The 800mA total output limit requires careful load planning. Always verify with the latest product datasheet.
High-Density Design: Four completely isolated 350mA fieldbus segments in one unit
Maximum Space Efficiency: Optimal solution for control panels with multiple fieldbus segments
Independent Channel Control: Each channel has separate termination, protection, and status indicators
Independent Fault Protection: Short-circuit and overload protection per channel prevents cascade failures
Intrinsic Safety: Approved for Zone 1 hazardous locations
Per-Channel Status LEDs: Individual power, communication, and fault indicators for each segment
Global Approvals: Certified for international hazardous area applications
No Configuration Required: Plug-and-play operation
Channel Isolation: Prevents cross-talk and fault propagation between segments
Cost-Per-Channel Efficiency: Most economical solution for multiple segment installations
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Parameter |
Minimum |
Typical |
Maximum |
Unit |
|---|---|---|---|---|
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Input Voltage |
20 |
24 |
30 |
V DC |
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Output Voltage (per channel) |
20 |
22 |
24 |
V DC |
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Output Current (per channel) |
0 |
- |
350 |
mA |
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Combined Output Current (total) |
- |
- |
800 |
mA |
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Ripple and Noise |
- |
50 |
100 |
mV p-p |
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Load Regulation |
- |
±0.5% |
±1% |
of Vout |
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Response Time |
- |
< 100 |
200 |
µs |
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Channel-to-Channel Isolation |
500 |
- |
- |
V AC |
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LED |
Color |
State |
Meaning |
|---|---|---|---|
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PWR (Power) |
Green |
Solid On |
Input power present, channel enabled |
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PWR (Power) |
Off |
- |
No input power or internal fault |
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COM (Communication) |
Green |
Solid On |
Communications active on this segment |
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COM (Communication) |
Flashing Green |
- |
Communications activity detected |
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COM (Communication) |
Off |
- |
No communications activity |
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FAULT |
Red |
Solid On |
Output fault (short circuit, overload, over-temperature) on this channel |
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FAULT |
Off |
- |
Normal operation |
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Parameter |
Symbol |
Value |
Unit |
|---|---|---|---|
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Maximum Output Voltage (Uo) |
Uo |
24 |
V |
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Maximum Output Current (Io) |
Io |
350 |
mA |
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Maximum Output Power (Po) |
Po |
8.4 |
W |
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Maximum External Capacitance (Co) |
Co |
According to connected apparatus |
nF |
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Maximum External Inductance (Lo) |
Lo |
According to connected apparatus |
mH |
Note: The 4544 is an associated apparatus. Each channel's connected fieldbus devices must be intrinsically safe certified. The entity parameters apply to each channel independently.
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Configuration |
Channel 1 |
Channel 2 |
Channel 3 |
Channel 4 |
Total Load |
Status |
|---|---|---|---|---|---|---|
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Balanced Load |
200 mA |
200 mA |
200 mA |
200 mA |
800 mA |
✅ Within limit |
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Unbalanced Load |
350 mA |
150 mA |
150 mA |
150 mA |
800 mA |
✅ Within limit |
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Overload Scenario |
350 mA |
350 mA |
350 mA |
350 mA |
1400 mA |
❌ Exceeds 800mA limit |
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Typical Installation |
250 mA |
220 mA |
180 mA |
150 mA |
800 mA |
✅ Within limit |
Important: The total combined output current for all four channels must not exceed 800mA.
Multi-Segment Control Systems: Powering four separate fieldbus segments from one location
High-Density Control Panels: Where panel space is at a premium
Process Units with Multiple Trains: Independent power for different process trains
Large Tank Farms: Multiple level and temperature measurement segments
Batch Processing Plants: Separate segments for different production stages
Package Units/Skid Systems: Complete fieldbus power solution in compact footprint
Retrofit Projects: Adding multiple fieldbus segments to existing infrastructure
Any installation requiring 3-4 fieldbus power supplies where space is limited
Power Supply Requirements: Requires a robust 20-30V DC input. Recommended: 24V DC, 3-4A capacity to support all channels.
Critical Load Planning: The 800mA total current limit is absolute. Design each segment's load to ensure the sum of all four channels ≤ 800mA.
Load Balancing: Distribute load evenly across channels where possible to prevent thermal hotspots and ensure optimal performance.
Independent Operation: Channels are electrically isolated. A fault on one channel does not affect the others.
Termination Settings: Each channel's termination must be set independently based on segment topology.
Thermal Management: The 4544 can generate significant heat with multiple channels loaded. Ensure excellent ventilation, spacing, and consider derating at high ambient temperatures (>40°C).
Wiring Consideration: Four fieldbus segments require careful cable management. Maintain separation between fieldbus cables in cable trays.
Certification Compliance: Verify certifications match hazardous area classification. Each channel has independent entity parameters for IS calculations.
LED Diagnostics: Individual channel LEDs simplify troubleshooting. A red FAULT LED indicates issues specific to that channel only.
Input Power Connection: Use appropriate wire gauge for the input current (up to 2.4A). Ensure secure connections to handle the total load.
Note: This data sheet provides general specifications for the MTL 4544 four-channel fieldbus power supply. For complete installation guidelines, thermal derating curves, wiring diagrams, and safety instructions, consult the official MTL 4500 Series Technical Manual. Always verify that the product configuration and certifications match your specific application requirements, and ensure your load distribution complies with the 800mA total current limit.
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