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MTL 4541 Fieldbus Power Module | H1, 350mA, Diagnostics, IS, DIN Rail, ATEX/IECEx/FM Specs

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MTL 4541 Fieldbus Power Module | H1, 350mA, Diagnostics, IS, DIN Rail, ATEX/IECEx/FM Specs

MTL 4541 Fieldbus Power Module | H1, 350mA, Diagnostics, IS, DIN Rail, ATEX/IECEx/FM Specs
MTL 4541 Fieldbus Power Module | H1, 350mA, Diagnostics, IS, DIN Rail, ATEX/IECEx/FM Specs MTL 4541 Fieldbus Power Module | H1, 350mA, Diagnostics, IS, DIN Rail, ATEX/IECEx/FM Specs MTL 4541 Fieldbus Power Module | H1, 350mA, Diagnostics, IS, DIN Rail, ATEX/IECEx/FM Specs

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Product Details:
Place of Origin: GB
Brand Name: MTL
Certification: ATEX
Model Number: 4541
Document: ACH-AB-P+F-E+H-IFM-ASCO-YOK...WA.pdf
Payment & Shipping Terms:
Minimum Order Quantity: 1
Price: Negotiable
Packaging Details: carton
Delivery Time: Negotiable
Payment Terms: T/T,XT,ALIPAY
Supply Ability: 100pcs per month
Detailed Product Description
Power Supply: 12-30 V DC (Two-wire) Ambient Temperature: -40°C To 80°C (-40°F To 176°F)
Electrical Rating: General Purpose, Explosion-proof, Intrinsic Safety (depends On Certification) Certifications: Standard Models Include ATEX, IECEx, SIL 2 (consult Manual For Specific Ratings)
Highlight:

MTL 4541 Fieldbus Power Module

,

Fieldbus Power Module with Diagnostics

,

DIN Rail Power Module ATEX certified

MTL 4541 Fieldbus Power Module | H1, 350mA, Diagnostics, IS, DIN Rail, ATEX/IECEx/FM Specs

MTL 4541 fieldbus power and communications module specifications. H1/PA network, 350 mA, advanced diagnostics, 24V DC, DIN rail. ATEX/IECEx/FM approved for hazardous areas.


Product Overview

The MTL 4541​ is an advanced fieldbus power and communications module​ from MTL's 4500 series, designed to provide regulated power, signal conditioning, and diagnostic capabilities​ for FOUNDATION Fieldbus H1 and PROFIBUS PA networks. This device delivers 350 mA of fieldbus power, features integrated diagnostics, provides short-circuit and overload protection, and carries ATEX, IECEx, and FM approvals​ for Zone 1 hazardous area installations. The 4541 represents a comprehensive solution for fieldbus networks requiring both reliable power and system monitoring.

Technical Specifications

Parameter

Specification

Model Number

4541

Product Series

MTL 4500 Series

Product Type

Advanced Fieldbus Power and Communications Module with Intrinsic Safety

Safety Standard

Intrinsic Safety (IS)

Approvals

ATEX, IECEx, FM (see specific certifications)

Hazardous Area Rating

Zone 1, IIC, T6 (Gas), A21, T85°C (Dust)

Network Type

FOUNDATION Fieldbus H1, PROFIBUS PA

Power Specifications


Input Voltage

20-30V DC (typically 24V DC)

Input Current

600 mA maximum

Input Power

15W maximum

Output Voltage

20-24V DC (regulated)

Output Current

350 mA (maximum continuous)

Current Limiting

Electronic, adjustable

Short Circuit Protection

Yes, with auto-recovery and diagnostic reporting

Overload Protection

Yes, with diagnostic reporting

Diagnostic Features


Segment Monitoring

Voltage, current, device count (estimated)

Status Indication

Multi-color LED with diagnostic patterns

Communication Interface

Optional RS-485 for configuration/diagnostics

Fault Logging

Configurable event recording

Communications Specifications


Signal Conditioning

Built-in, ensures communication integrity

Termination

Built-in 100 Ω termination (switchable)

Baud Rate

31.25 kbps (Fieldbus H1, PROFIBUS PA)

General Specifications


Operating Temperature

-20°C to +60°C (-4°F to +140°F)

Storage Temperature

-40°C to +85°C (-40°F to 185°F)

Relative Humidity

0-95% non-condensing

Connection Type

Screw terminals

Wire Size

0.2-2.5 mm² (24-12 AWG)

Mounting

DIN rail 35mm

Degree of Protection

IP20 (requires enclosure)

Dimensions (W × H × D)

22.5 × 124 × 115 mm

Weight

Approx. 320 g

Housing Material

Polycarbonate/PBT

LED Indicators

Multi-color status LED (Green/Yellow/Red) with diagnostic patterns

Configuration

DIP switches for basic settings

Certifications

ATEX, IECEx, FM, CSA, DNV GL, Marine, SIL 2 capable

Note: Specifications are based on MTL 4500 series documentation. The 4541 includes enhanced diagnostics and monitoring capabilities. Always verify with the latest product datasheet.

Key Features

  • Advanced Diagnostics:​ Real-time monitoring of segment voltage, current, and estimated device count

  • Adjustable Current Limit:​ Configurable via internal DIP switches

  • Multi-color Status LED:​ Visual indication of operating state, warnings, and faults

  • Optional Communication Interface:​ RS-485 for remote monitoring and configuration

  • Intrinsic Safety:​ Approved for Zone 1 hazardous locations

  • Built-in Termination:​ Switchable 100 Ω termination resistor

  • Fault Logging:​ Records diagnostic events for troubleshooting

  • Compact Design:​ DIN rail mounting for easy panel installation

  • Global Approvals:​ Certified for international hazardous area applications

  • SIL 2 Capable:​ Suitable for safety instrumented systems when properly configured

Electrical Characteristics

Parameter

Minimum

Typical

Maximum

Unit

Input Voltage

20

24

30

V DC

Output Voltage

20

22

24

V DC

Output Current

0

-

350

mA

Current Limit Settings

100, 150, 200, 250, 300, 350

-

-

mA

Ripple and Noise

-

50

100

mV p-p

Load Regulation

-

±0.5%

±1%

of Vout

Response Time

-

< 50

100

µs

Efficiency

-

88%

-

-

LED Diagnostic Patterns

LED Color

Pattern

Meaning

Green

Solid

Normal operation, segment healthy

Green

Flashing (1 Hz)

Communications activity detected

Yellow

Solid

Warning condition (e.g., approaching current limit)

Yellow

Flashing (1 Hz)

Configuration mode active

Red

Solid

Fault condition (short circuit, overload, over-temperature)

Red

Flashing (2 Hz)

Communication fault

Red

Flashing (4 Hz)

Over-temperature warning

Off

-

No power or internal failure

Diagnostic Monitoring Capabilities

Parameter

Monitoring Method

Diagnostic Value

Segment Voltage

Real-time measurement

Early detection of wiring issues

Segment Current

Real-time measurement

Load monitoring and overload prediction

Estimated Device Count

Calculated from current

Device presence monitoring

Internal Temperature

Sensor measurement

Thermal management

Communication Health

Signal quality monitoring

Network integrity assessment

Entity Parameters (for Hazardous Area Design)

Parameter

Symbol

Value

Unit

Maximum Output Voltage (Uo)

Uo

24

V

Maximum Output Current (Io)

Io

350

mA

Maximum Output Power (Po)

Po

8.4

W

Maximum External Capacitance (Co)

Co

According to connected apparatus

nF

Maximum External Inductance (Lo)

Lo

According to connected apparatus

mH

Note: The 4541 is an associated apparatus. All connected fieldbus devices must be intrinsically safe certified.

Configuration DIP Switches (Typical)

Switch

Function

Position 1

Position 0

1-3

Current Limit

Binary coded setting

(See manual for codes)

4

Termination

ON

OFF

5

Reserved/Diagnostic Mode

-

-

6

Reserved/Communication

-

-

Note: DIP switch configurations vary by model and firmware. Consult the installation manual for specific settings.

Typical Applications

  • Critical Process Control:​ Fieldbus segments requiring continuous health monitoring

  • Safety Instrumented Systems:​ SIL 2 applications with diagnostic requirements

  • Predictive Maintenance Programs:​ Facilities using diagnostic data for maintenance scheduling

  • Remote Monitoring Installations:​ Where segment health information is valuable off-site

  • Large Fieldbus Networks:​ Proactive monitoring to prevent unplanned downtime

  • Regulated Industries:​ Pharmaceutical, food & beverage requiring diagnostic evidence

  • Offshore/Remote Platforms:​ Where quick fault diagnosis reduces maintenance costs

  • Power Generation:​ Critical measurement and control networks

Important Technical Notes

  1. Power Supply Requirements:​ Requires a 20-30V DC input with sufficient capacity. Recommended: 24V DC, 1A minimum.

  2. Current Limit Setting:​ Configure via DIP switches based on connected device load. Include 10-20% safety margin.

  3. Diagnostic Utilization:​ Leverage the diagnostic LED patterns for immediate troubleshooting. Yellow indicates conditions that may become faults.

  4. Termination Setting:​ Set DIP switch 4 appropriately. Each segment requires termination at both ends only.

  5. RS-485 Interface:​ Optional interface enables remote monitoring. Requires proper network setup if implemented.

  6. Certification Compliance:​ Verify certifications match hazardous area classification (Zone 1, IIC, T6).

  7. Thermal Management:​ Ensure adequate ventilation, especially at high ambient temperatures or near current limit.

  8. Grounding:​ Follow manufacturer's grounding instructions for optimal noise immunity and safety.

  9. SIL Applications:​ For SIL 2 use, follow all manufacturer guidelines for configuration, proof testing, and maintenance.

  10. Preventive Maintenance:​ Use diagnostic data for predictive maintenance. Monitor trends in current consumption for early fault detection.


Note: This data sheet provides general specifications for the MTL 4541 advanced fieldbus power and communications module. For complete installation guidelines, DIP switch settings, diagnostic interpretation, and safety instructions, consult the official MTL 4500 Series Technical Manual​ and 4541 Diagnostic Guide. Always verify that the product configuration and certifications match your specific application requirements.

MTL 4541 Fieldbus Power Module | H1, 350mA, Diagnostics, IS, DIN Rail, ATEX/IECEx/FM Specs 0

About ACH

Founded in 2012, ACH is a top-tier distributor of industrial automation products, supplying genuine devices from leading brands like ABB, P+F, E&H, AB, MTL and EMERSON to emerging markets worldwide. Our mission is to provide 100% Genuine products at the most competitive prices, helping customers reduce costs and strengthen their market position.

MTL 4541 Fieldbus Power Module | H1, 350mA, Diagnostics, IS, DIN Rail, ATEX/IECEx/FM Specs 1
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